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From aims to "virtual reality"

In principle the implementation concept will depend on the company-specific circumstances. Here we merely want to present you a rough, general course of action:

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Definition/conception phase

  • Definition of a strategic aim, which is effective company-wide and as concrete as possible, e.g. implementation of 10 new products over the next 5 years, start-up - reaching maximum production capacity according to SOP in 4 instead of 10 weeks
  • Identification of the affected business processes
  • Detailed analysis and documentation of the processes, unless already in place
  • Determination of the improvement potentials and obstacles for achievement of the aims
  • Prioritisation of the potentials
  • Appraisal of the affected projects, systems, organisation as well as possible suppliers or partners
  • Setting up an implementation plan
  • Ascertainment of the required personnel and financial resources (budget) as well as all required qualifications
  • Development of a cost-benefit calculation
  • Decision on project kick-off

Creating qualifications

  • Selecting the project team - appointing internal and external project partners
  • Project schedule development (sub-projects, milestones/deadlines, resources)
  • Specification of standards (project management, IT, documentation etc.)
  • Establishing the IT-substructures
  • Development of a communication concept

Implementation stage 1

  • Development of concrete measures to tap the potentials
  • Ascertainment of the correct methods and tools as well as best practices
  • Determination of the qualifications for the implementation of these methods and tools
  • Establishing the foundations for the processes, e.g. closing information and data gaps
  • Selection of software and development partners
  • Launch of pilot projects regarding established methods of the Digital Factory for the purpose of evaluating the benefit for the own company
  • Cost-benefit analysis of the pilot projects

Implementation stage 2

  • Step-by-step application of the new methods and tools in a concrete development project (partially parallel project execution according to new and old methods in case of measures fraught with risk)
  • Development of a central data model
  • Customising of applied standard software / development of company-specific functions
  • Rolling out the new methods and tools via the affected process
  • Instruction and on-the-job training for employees
  • Cost-benefit analysis
  • Decision on the extension of the Digital Factory to further processes, projects, plants (implementation stage 3)