Simio simulation software for production and logistics

Introduction to the tool

Simio is a flexible simulation software for modelling, analysing and planning complex processes in production and logistics. Companies use Simio to better understand processes, validate planning decisions and compare different scenarios in a realistic manner.

For beginners, Simio offers a well-structured introduction to the topic of simulation. Object-oriented modelling enables the rapid creation of clear models and can be expanded step by step to create detailed digital twins. Simio is used across industries for strategic and operational issues.

Areas of application and typical uses

Typical areas of application for Simio are production and logistics. In manufacturing, the software is used for line design, bottleneck analysis, shift model evaluation and investment planning.

In logistics, Simio supports the planning of warehouse structures, material flow systems, picking processes and transport concepts. The analysis of interfaces between production and warehousing is also a frequent area of application.

Further applications can be found in healthcare, service processes or maintenance and service processes. Simio is suitable wherever processes are dynamic and resource-dependent.

Key functions and strengths

One of Simio’s key strengths is its object-oriented modelling with intelligent objects such as machines, conveyor technology and employees. These objects already have logical properties, which significantly reduces the modelling effort.

The integrated 3D visualisation supports the validation of models and facilitates the communication of results. This is complemented by event-discrete and agent-based simulation as well as analysis and optimisation functions for evaluating different scenarios.

Structure and available modules

Simio consists of a central modelling environment, which is supplemented by functions for experiments, optimisation and statistical evaluation. Custom object libraries can be created and reused company-wide. This is particularly relevant for recurring planning tasks.

Simio APS Advanced Planning and Scheduling

Simio APS extends the simulation with a dynamic planning and scheduling solution based on Intelligent Adaptive Process Digital Twin technology. The aim is to create feasible production and process plans that take real-world constraints into account.

Plans are continuously adapted to current data. Resources, material availability, disruptions and priorities are directly incorporated into the planning. This results in implementable schedules for production, warehouse and supply chain processes.

Integration and interfaces

Simio can be integrated into existing IT landscapes. Among other things, the following are supported:

• Data import from Excel, CSV and SQL databases
• Connection to ERP and MES systems such as SAP or Oracle
• Open APIs for individual extensions
• Coupling with digital twins and IoT applications

Versions and licence models

Simio is available as a desktop solution and can be used locally or in cloud environments. Licensing is modular and depends on the range of functions and area of application. Entry-level licences are available for initial projects and training courses.

Frequently asked questions about Simio

Is Simio suitable for beginners?

Yes, it is possible to get started even without programming knowledge.

Can Simio be used for digital twins?

Yes, Simio is suitable for digital twins at the process and system level.

For what size companies is Simio suitable?

Simio is used in medium-sized businesses and large industrial groups.

Manufacturer and source

Simio is developed by Simio LLC, based in the USA. The manufacturer is internationally established and specialises in simulation-based planning.

As an official Simio partner in Europe, we provide support in the selection, introduction, training and practical use of the software.

More information and downloads