Optimise your processing and packaging plants with SimPacSi

Introduction to the tool

SimPacSi is specialised software for modelling and simulating processing and packaging plants. The tool helps companies to evaluate plant concepts at an early stage, identify bottlenecks and systematically analyse potential for optimisation.

Reliable key figures are often lacking, particularly in the planning phase of new lines or when adapting existing plants. Average values from Excel are not sufficient to realistically map dynamic effects such as disruptions, cycle deviations or buffer effects. SimPacSi closes this gap with an intuitive modelling environment and integrated simulation.

The application is suitable for both beginners in simulation and experienced planners who are looking for a compact and practical solution for line analysis.

Key features:

• Modelling: Create detailed models of your processing and packaging equipment to analyse and compare different scenarios.
• Simulation (Premium): Use the simulation function to test your models and identify the best optimisation strategies.
• Bottleneck analysis: Detect potential bottlenecks early and optimise the allocation of resources to maximise efficiency.
• Ease of use: Intuitive user interface that allows you to quickly and easily create and edit models.

Areas of application and typical uses

SimPacSi is used in particular in the following scenarios:

Planning new lines

• Evaluating alternative plant layouts
• Dimensioning buffers
• Estimating output and availability

Optimisation of existing plants

• Analysis of bottlenecks
• Evaluation of disruptive behaviour
• Simulation of different shift models

Investment decisions

• Comparison of several plant variants
• Evaluation of degrees of automation
• Economic argumentation vis-à-vis management or customers

Typical users are production planners, industrial engineers, plant managers and project teams in the packaging and process industry.

SimPacSi offers a constantly growing range of functions:

• Simple drag & drop modelling environment: effortlessly create models of your systems.
• Complex system layouts: use toolbox elements such as branches and mergers of material flows to map parallel structures in the layout.
• Buffer capacity: model multiple buffers and their capacities in the layout. Modelling of accumulating conveyors.
• Dynamic operating performance: Take into account the availability and mean time to repair (MTTR) of system elements.
• Batch simulation: Run automated simulations over several batches, with a free choice of the simulation period and the number of repetitions.
• User interface: Design the interface with text and graphic elements for a better overview of complex systems.
• Project alternatives: Copy and create two (free version) or an unlimited number (premium subscription) of alternatives in a project.
• Various evaluation options:
  • Machine-related evaluation: Analyse output and cumulative machine states.
  • Line-related evaluation: Evaluate the output at the line level.
  • Batch analysis: Visualise the results of individual simulation runs of a batch simulation in a diagram.

Structure and available modules

SimPacSi offers a structured toolbox for modelling:

• Processing machines
• Packaging stations
• Conveyor technology and accumulation conveyors
• Buffers with definable capacity
• Material flow branches

Additional functions are available, such as:

• Project alternatives within a model
• Mini overview map for complex layouts
• Individual design with text and graphic elements
• Export and import of projects and table data

Licensing model

SimPacSi is available both as Software-as-a-Service (SaaS) and for local installation.

The application can be used either in the cloud or—as is common for most corporate customers—on your own IT infrastructure. It can be conveniently accessed via a web browser, tablet, or smartphone.

With the SaaS version, updates and maintenance are performed automatically, while with local installations, integration with existing IT systems is customized. This gives you maximum flexibility in terms of operation and data security.

SimPacSi from the AppStore

SimPacSi – Free Version

With the free SimPacSi app, you can use the following functions free of charge:

• Project management: Manage up to 2 projects with 2 alternatives each.
• Plant modelling: Model your processing and packaging plants.
• Plant design: Design your plant with your own images for the plant elements and use the option of taking pictures directly in the app.
• Mini overview map: Keep track of complex plants with the mini overview map.
• Simulation: Run simulations over a limited period of time and 1 simulation run at a time (not usable for statistical result evaluations).
• Print
• Save as image
• Export/import of projects
• Export/import of table data
• Save chart images
• Reference alternative
• Customise edges and text modules

SimPacSi – Premium Version

The following subscription is available for an extended range of functions:

Premium subscription:

• All the functions of the free version
• Unlimited number of projects and alternatives
• Unlimited simulation (simulation time and repetitions) and statistical evaluations

Price App Store (iOS and Microsoft Store):
€ 99 / month or € 999 / year

Frequently asked questions

Who is SimPacSi suitable for?
For companies in the process industry, food production, consumer goods industry and other industries with packaging or processing lines.

Do I need simulation skills?
No. The modelling is visually structured and suitable for beginners. The Premium version is recommended for in-depth statistical analyses.

Can I compare several variants?
Yes. Two alternatives are possible in the free version, and an unlimited number in the Premium version.

Can the app also be used on mobile devices?
Yes. It can be used on desktops, tablets and smartphones.

Further information and downloads

SimPacSi is available for iOS and Microsoft Store.

If you would like to test the premium version and thus the unlimited simulation, please contact info@simplan.de with the keyword ‘SimPacSi Premium’.

If you also require customisation with regard to the use of your own logos or symbols, we also offer a variety of different options.