For which processes and industries is simulation particularly useful?
Simulation is a proven tool for analysing and optimising complex processes and making informed decisions. It offers considerable advantages, especially in dynamic and diverse environments. Below, we present five typical areas of application in which simulation is particularly useful.
1. High-throughput or high-mix production
In manufacturing environments with a wide variety of products and complex processes, simulation helps identify bottlenecks and design efficient processes. By analysing material flows and production sequences, companies can optimise their production capacity and minimise throughput times. This leads to improved productivity and increased flexibility in manufacturing.
2. Logistics centres and material flows
In logistics centres with numerous interfaces and transport processes, simulation enables the risk-free evaluation of different layouts and control strategies. By mapping realistic scenarios, companies can increase the efficiency of their warehouse and conveyor technology and be prepared for future requirements. This is particularly relevant in times of growing e-commerce activities and increasing customer expectations.
3. Planning new buildings or renovations
When planning new facilities or redesigning existing structures, simulation offers the opportunity to test different variants without making physical changes. This enables informed decision-making regarding layout, capacities and investments. Companies can thus save costs and avoid planning errors.
4. Personnel and shift planning
Simulating personnel deployment and shift models helps to plan the optimal deployment of employees. By analysing workloads and process times, companies can avoid over- or understaffing and increase productivity. This leads to better utilisation of resources and increased employee satisfaction.
5. Complex processes in order processing
In areas with diverse products, processes and interfaces, simulation creates transparency and supports the optimisation of order processing. By identifying bottlenecks and inefficient processes, companies can improve their delivery capability and better meet customer requirements. This is particularly important in competitive markets where flexibility and reliability are crucial.
Our conclusion
Simulation is a versatile tool that offers significant advantages in various areas. Whether in production, logistics, planning or human resources management, realistic modelling and analysis of processes enable companies to make informed decisions, minimise risks and increase their competitiveness.
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